INDUSTRIAL AUTOMATION EXPERTS

Industrial Automation is the process of engaging and evaluating a customers needs and pains, then applying control systems to their factory processes to streamline production with higher throughput, better quality, safer equipment, increased production flexibility, and information analysis.  The best Industrial Automation solutions include all of these aspects as a starting point, but go beyond by driving toward deeper application understanding better full-line system integration.

Key components and concepts within industrial automation include:

1. Control Systems: These systems manage the operation of machines, processes, and equipment. They can range from simple relay-based control to more sophisticated programmable logic controllers (PLCs) and distributed control systems (DCS) that can handle complex tasks and coordinate multiple devices.
2. Sensors and Actuators: Sensors are used to gather data from the environment, such as temperature, pressure, humidity, and more. Actuators, on the other hand, are used to control physical processes, such as motors, valves, and pumps. These components provide real-time feedback to the control system, enabling it to make informed decisions.
3. Human-Machine Interface (HMI): The HMI allows operators and engineers to interact with the automation system. This interface can be a graphical user interface (GUI) displayed on a computer screen or physical buttons and switches located in a control room.
4. Programmable Logic Controllers (PLCs): PLCs are ruggedized computers specifically designed for industrial control applications. They execute logic programs that control various processes and machines. PLCs can handle tasks like sequencing, logic control, timing, and more.
5. Supervisory Control and Data Acquisition (SCADA): SCADA systems monitor, gather, and process real-time data from remote locations. They are used to control and manage various processes, providing a centralized view of the entire industrial system.
6. Robotics: Industrial robots are used for tasks such as assembly, welding, material handling, and more. They can be programmed to perform repetitive tasks with precision and accuracy, leading to increased efficiency and reduced labor costs.
7. Process Automation: This involves automating complex processes in industries such as chemical, oil and gas, pharmaceuticals, and food production. It often requires specialized control strategies to maintain the desired product quality and safety standards.
8. Machine Vision: Machine vision systems use cameras and image processing software to inspect and analyze products on the production line. They can detect defects, measure dimensions, and ensure product quality.
9. IoT and Connectivity: The Industrial Internet of Things (IIoT) involves connecting devices, machines, and systems to the internet for data collection and analysis. This connectivity enables better monitoring, predictive maintenance, and optimization of industrial processes.

Industrial automation offers numerous benefits, including increased production speed, improved product quality, reduced downtime, enhanced worker safety, and better utilization of resources. However, implementing and maintaining an automation system requires careful planning, design, integration, and ongoing maintenance to ensure smooth operations and optimal outcomes.

Below is the process Automation Ready Panels uses to design Industrial Automation solutions.  We work with you to determine the best controls system to fit your operational needs today and into the future.